Foam Fabrication

Water Jet Cutting

We can water jet cut all types of foam materials. This process uses pressurized water working @55,000 PSI to cut through the foam. It follows a computer generated pattern and can produce complex shapes and cavities very quickly and efficiently.

CNC Routing

We can route all polyethylene and closed cell foams including E.P.S. This process uses a high speed router that follows AutoCAD drawings to produce complex foam cavities.

Hot-Wire Cutting

We can hot-wire almost all types of foam. This process uses custom bent hot wires to produce a wide variety of complex cavities.

Die Cutting

We can die-cut almost all foams. This process uses custom shaped steel rules that are stamped through the foam.

Thermoforming

We can thermoform all types of cross-linked polyethylene foams. Our thermoforming capabilities vary from simple tray liners to very complex designs.

Profiling

Our profiler has a 82" X 96" table, and utilizes hot wires to produce repeated complex shapes throughout a bun of material. The profiler works with all foams.

Slitting

Our automatic slitter converts large volumes of material into sheets as thin as 1/16^TH of an inch.

We Also have:

• Automatic band saws
• Convoluter
• Laminators
• Automatic glue lines
• Peelers